Intelligent IoT for Manufacturing

Introduction to Smart Manufacturing

Smart manufacturing is a technology-driven approach that uses Internet-connected machinery to observe the production process. The purpose of SM is to recognize the possibilities for automating processes and use data analytics to enhance manufacturing execution.

  • Machines have threshold values for the different parameters like Temperature, Oil pressure, and Amperage which should not be crossed.
  • Implementation of Internet of Things (IoT) enables proactive maintenance break on the machines to enable manufacturing for smart manufacturing. Collection of data in Real-Time is an excellent solution.
  • Smart Manufacturing industries reduce the risks

 

Challenge for Building the IoT Platform

 

Scalable Solution for smart manufacturing to manage all the machines at a single central point and handle sizeable Real-Time streaming data from sensors that can provide the alerts and trigger to turn off the motor in very minimum time.

 

Solution Offered Real-Time Data and IoT Platform

 

Installation of the sensor to collect each value (Temperature, Oil pressure, Amperage) in Real-Time using Google Cloud Platform.

 

Google Cloud IoT Core to ingest data from all sensor attached to different machines. The data collected from the sensors contain the machine identification number to differentiate the received data.

 

Google Cloud IoT Core sends the collected data to Google Cloud Pub/Sub. This data stream routes at multiple locations. Store the raw data into BigQuery and also to Google Cloud Function.

 

Detect whether the collected data values are higher than the threshold values. Implement Google Cloud Function and Google Pub/Sub as the trigger. Google Cloud function is an event-driven serverless compute platform to deploy Function As a Service which is auto scalable, highly available and fault tolerant.

 

Cloud function triggers the configuration changes to the Google Cloud IoT Core if data values are higher than the threshold value, for another sensor which controls the motor of the machine.

 

Google Cloud IoT Core sends the trigger to the device to turn off the machine and have a maintenance break.

 

Technology Stack

 

  • Google Pub/Sub
  • Google IoT Core
  • Google Cloud Function
  • Google Cloud DataFlow
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class="wpforms-field wpforms-field-email col-12 col-sm-12 col-md-12 form-group" data-field-id="2"><label class="wpforms-field-label" for="wpforms-8104-field_2">Email <span class="wpforms-required-label">*</span></label><input type="email" id="wpforms-8104-field_2" class="wpforms-field-large wpforms-field-required" name="wpforms[fields][2]" placeholder="Email" required></div><div id="wpforms-8104-field_3-container" class="wpforms-field wpforms-field-text col-12 col-sm-12 col-md-12 form-group" data-field-id="3"><label class="wpforms-field-label" for="wpforms-8104-field_3">Organization <span class="wpforms-required-label">*</span></label><input type="text" id="wpforms-8104-field_3" class="wpforms-field-large wpforms-field-required" name="wpforms[fields][3]" placeholder="Organization" required></div><div id="wpforms-8104-field_41-container" class="wpforms-field wpforms-field-hidden" data-field-id="41"><input type="hidden" id="wpforms-8104-field_41" name="wpforms[fields][41]" value="Friday - Modernise Data"></div><div id="wpforms-8104-field_11-container" class="wpforms-field wpforms-field-pagebreak" data-field-id="11"><div class="wpforms-clear wpforms-pagebreak-left"></div></div></div></div><div class="wpforms-field wpforms-field-hp"><label for="wpforms-8104-field-hp" class="wpforms-field-label">Name</label><input type="text" name="wpforms[hp]" id="wpforms-8104-field-hp" class="wpforms-field-medium"></div><input type="hidden" name="wpforms[recaptcha]" value=""><div class="wpforms-submit-container" style="display:none;"><input type="hidden" name="wpforms[id]" value="8104"><input type="hidden" name="wpforms[author]" value="3"><input type="hidden" name="wpforms[post_id]" value="940"><button type="submit" name="wpforms[submit]" class="wpforms-submit om-trigger-conversion mon-btn" id="wpforms-submit-8104" value="wpforms-submit" aria-live="assertive" data-alt-text="Submitting..." data-submit-text="Submit">Submit</button></div></form></div> <!-- .wpforms-container -->
[wpforms id="8095"]
<div class="wpforms-container wpforms-container-full optin-monster-forms" id="wpforms-8095"><form id="wpforms-form-8095" class="wpforms-validate wpforms-form" data-formid="8095" method="post" enctype="multipart/form-data" action="/use-cases/smart-manufacturing/" data-token="16a13a3a79cf715a53eb12430b18f326"><noscript class="wpforms-error-noscript">Please enable JavaScript in your browser to complete this form.</noscript><div class="wpforms-page-indicator progress" data-indicator="progress" data-indicator-color="#72b239" data-scroll="1"><span class="wpforms-page-indicator-page-title" ></span><span class="wpforms-page-indicator-page-title-sep" style="display:none;"> - </span><span class="wpforms-page-indicator-steps">Step <span class="wpforms-page-indicator-steps-current">1</span> of 2</span><div class="wpforms-page-indicator-page-progress-wrap"><div class="wpforms-page-indicator-page-progress" style="width:50%;background-color:#72b239;"></div></div></div><div class="wpforms-field-container"><div class="wpforms-page wpforms-page-1 "><div id="wpforms-8095-field_10-container" class="wpforms-field wpforms-field-pagebreak" data-field-id="10"></div><div id="wpforms-8095-field_24-container" class="wpforms-field wpforms-field-html form-popup-header-wrapper" data-field-id="24"><div id="wpforms-8095-field_24"><div class="form-popup-header"> <h2>RPA and Cognitive Automation</h2> <p>Making business processes smarter and more efficient</p> </div></div></div><div id="wpforms-8095-field_21-container" class="wpforms-field wpforms-field-radio custom-radio-btn-wrapper wpforms-list-3-columns" data-field-id="21"><label class="wpforms-field-label wpforms-label-hide" for="wpforms-8095-field_21">Sevices <span class="wpforms-required-label">*</span></label><ul id="wpforms-8095-field_21" class="wpforms-field-required wpforms-image-choices wpforms-image-choices-modern"><li class="choice-1 depth-1 wpforms-image-choices-item"><label class="wpforms-field-label-inline" for="wpforms-8095-field_21_1" tabindex="0"><span class="wpforms-image-choices-image"><img src="https://www.xenonstack.com/wp-content/uploads/2020/07/automation-anywhere.png" alt=""></span><input type="radio" id="wpforms-8095-field_21_1" class="wpforms-screen-reader-element" name="wpforms[fields][21]" value="Choice 1" tabindex="-1" required ><span class="wpforms-image-choices-label"></span></label></li><li class="choice-2 depth-1 wpforms-image-choices-item"><label class="wpforms-field-label-inline" for="wpforms-8095-field_21_2" tabindex="0"><span class="wpforms-image-choices-image"><img src="https://www.xenonstack.com/wp-content/uploads/2020/07/uipath.png" alt=""></span><input type="radio" id="wpforms-8095-field_21_2" class="wpforms-screen-reader-element" name="wpforms[fields][21]" value="Choice 2" tabindex="-1" required ><span class="wpforms-image-choices-label"></span></label></li><li class="choice-3 depth-1 wpforms-image-choices-item"><label class="wpforms-field-label-inline" for="wpforms-8095-field_21_3" tabindex="0"><span class="wpforms-image-choices-image"><img src="https://www.xenonstack.com/wp-content/uploads/2020/07/blueprism.png" alt=""></span><input type="radio" id="wpforms-8095-field_21_3" class="wpforms-screen-reader-element" name="wpforms[fields][21]" value="Choice 3" tabindex="-1" required ><span class="wpforms-image-choices-label"></span></label></li><li class="choice-4 depth-1 wpforms-image-choices-item"><label class="wpforms-field-label-inline" for="wpforms-8095-field_21_4" tabindex="0"><input type="radio" id="wpforms-8095-field_21_4" class="wpforms-screen-reader-element" name="wpforms[fields][21]" value="Intelligent Automation" tabindex="-1" required ><span class="wpforms-image-choices-label">Intelligent Automation</span></label></li><li class="choice-5 depth-1 wpforms-image-choices-item"><label class="wpforms-field-label-inline" for="wpforms-8095-field_21_5" tabindex="0"><input type="radio" id="wpforms-8095-field_21_5" class="wpforms-screen-reader-element" name="wpforms[fields][21]" value="RPA with AI" tabindex="-1" required ><span class="wpforms-image-choices-label">RPA with AI</span></label></li><li class="choice-6 depth-1 wpforms-image-choices-item"><label class="wpforms-field-label-inline" for="wpforms-8095-field_21_6" tabindex="0"><input type="radio" id="wpforms-8095-field_21_6" class="wpforms-screen-reader-element" name="wpforms[fields][21]" value="Open Source RPA Implementation" tabindex="-1" required ><span class="wpforms-image-choices-label">Open Source RPA Implementation</span></label></li></ul></div><div id="wpforms-8095-field_23-container" class="wpforms-field wpforms-field-pagebreak" data-field-id="23"><div class="wpforms-clear wpforms-pagebreak-left"><button class="wpforms-page-button wpforms-page-next" data-action="next" data-page="1" data-formid="8095">Next</button></div></div></div><div class="wpforms-page wpforms-page-2 last " style="display:none;"><div id="wpforms-8095-field_25-container" class="wpforms-field wpforms-field-html form-popup-header-wrapper" data-field-id="25"><div id="wpforms-8095-field_25"><div class="form-popup-header"> <h2>Let Us Discuss and Understand the Requirement</h2> </div></div></div><div id="wpforms-8095-field_20-container" class="wpforms-field wpforms-field-name col-12 col-sm-12 col-md-12 form-group" data-field-id="20"><label class="wpforms-field-label" for="wpforms-8095-field_20">Name <span class="wpforms-required-label">*</span></label><input type="text" id="wpforms-8095-field_20" class="wpforms-field-large wpforms-field-required" name="wpforms[fields][20]" placeholder="Name" required></div><div id="wpforms-8095-field_2-container" class="wpforms-field wpforms-field-email col-12 col-sm-12 col-md-12 form-group" data-field-id="2"><label class="wpforms-field-label" for="wpforms-8095-field_2">Email <span class="wpforms-required-label">*</span></label><input type="email" id="wpforms-8095-field_2" class="wpforms-field-large wpforms-field-required" name="wpforms[fields][2]" placeholder="Email" required></div><div id="wpforms-8095-field_3-container" class="wpforms-field wpforms-field-text col-12 col-sm-12 col-md-12 form-group" data-field-id="3"><label class="wpforms-field-label" for="wpforms-8095-field_3">Organization <span class="wpforms-required-label">*</span></label><input type="text" id="wpforms-8095-field_3" class="wpforms-field-large wpforms-field-required" name="wpforms[fields][3]" placeholder="Organization" required></div><div id="wpforms-8095-field_41-container" class="wpforms-field wpforms-field-hidden" data-field-id="41"><input type="hidden" id="wpforms-8095-field_41" name="wpforms[fields][41]" value="Thrusday RPA Form"></div><div id="wpforms-8095-field_11-container" class="wpforms-field wpforms-field-pagebreak" data-field-id="11"><div class="wpforms-clear wpforms-pagebreak-left"></div></div></div></div><div class="wpforms-field wpforms-field-hp"><label for="wpforms-8095-field-hp" class="wpforms-field-label">Website</label><input type="text" name="wpforms[hp]" id="wpforms-8095-field-hp" class="wpforms-field-medium"></div><input type="hidden" name="wpforms[recaptcha]" value=""><div class="wpforms-submit-container" style="display:none;"><input type="hidden" name="wpforms[id]" value="8095"><input type="hidden" name="wpforms[author]" value="3"><input type="hidden" name="wpforms[post_id]" value="940"><button type="submit" name="wpforms[submit]" class="wpforms-submit om-trigger-conversion mon-btn" id="wpforms-submit-8095" value="wpforms-submit" aria-live="assertive" data-alt-text="Submitting..." data-submit-text="Submit">Submit</button></div></form></div> <!-- .wpforms-container -->
[wpforms id="8085"]
<div class="wpforms-container wpforms-container-full optin-monster-forms" id="wpforms-8085"><form id="wpforms-form-8085" class="wpforms-validate wpforms-form" data-formid="8085" method="post" enctype="multipart/form-data" action="/use-cases/smart-manufacturing/" data-token="16a13a3a79cf715a53eb12430b18f326"><noscript class="wpforms-error-noscript">Please enable JavaScript in your browser to complete this form.</noscript><div class="wpforms-page-indicator progress" data-indicator="progress" data-indicator-color="#72b239" data-scroll="1"><span class="wpforms-page-indicator-page-title" ></span><span class="wpforms-page-indicator-page-title-sep" style="display:none;"> - </span><span class="wpforms-page-indicator-steps">Step <span class="wpforms-page-indicator-steps-current">1</span> of 2</span><div class="wpforms-page-indicator-page-progress-wrap"><div class="wpforms-page-indicator-page-progress" style="width:50%;background-color:#72b239;"></div></div></div><div class="wpforms-field-container"><div class="wpforms-page wpforms-page-1 "><div id="wpforms-8085-field_10-container" class="wpforms-field wpforms-field-pagebreak" data-field-id="10"></div><div id="wpforms-8085-field_24-container" class="wpforms-field wpforms-field-html form-popup-header-wrapper" data-field-id="24"><div id="wpforms-8085-field_24"><div class="form-popup-header"> <img src="https://www.xenonstack.com/images/wednesday-digitally-transform-popup-img.png" /> <h2>Digitally Transform <span>your Organization </span></h2> </div></div></div><div id="wpforms-8085-field_21-container" class="wpforms-field wpforms-field-radio custom-radio-btn-wrapper wpforms-list-2-columns" data-field-id="21"><label class="wpforms-field-label wpforms-label-hide" for="wpforms-8085-field_21">Sevices <span class="wpforms-required-label">*</span></label><ul id="wpforms-8085-field_21" class="wpforms-field-required wpforms-image-choices wpforms-image-choices-modern"><li class="choice-1 depth-1 wpforms-image-choices-item"><label class="wpforms-field-label-inline" for="wpforms-8085-field_21_1" tabindex="0"><span class="wpforms-image-choices-image"><img src="https://www.xenonstack.com/wp-content/uploads/2020/07/continous-delivery-e1594278564177.png" alt="Continous Delivery and DevSecOps" title="Continous Delivery and DevSecOps"></span><input type="radio" id="wpforms-8085-field_21_1" class="wpforms-screen-reader-element" name="wpforms[fields][21]" value="Continous Delivery and DevSecOps" tabindex="-1" required ><span class="wpforms-image-choices-label">Continous Delivery and DevSecOps</span></label></li><li class="choice-2 depth-1 wpforms-image-choices-item"><label class="wpforms-field-label-inline" for="wpforms-8085-field_21_2" tabindex="0"><span class="wpforms-image-choices-image"><img src="https://www.xenonstack.com/wp-content/uploads/2020/07/robotic-process.png" alt="Robotic Process Automation" title="Robotic Process Automation"></span><input type="radio" id="wpforms-8085-field_21_2" class="wpforms-screen-reader-element" name="wpforms[fields][21]" value="Robotic Process Automation" tabindex="-1" required ><span class="wpforms-image-choices-label">Robotic Process Automation</span></label></li><li class="choice-3 depth-1 wpforms-image-choices-item"><label class="wpforms-field-label-inline" for="wpforms-8085-field_21_3" tabindex="0"><span class="wpforms-image-choices-image"><img src="https://www.xenonstack.com/wp-content/uploads/2020/07/big-data-analytics.png" alt="Big Data Analytics" title="Big Data Analytics"></span><input type="radio" id="wpforms-8085-field_21_3" class="wpforms-screen-reader-element" name="wpforms[fields][21]" value="Big Data Analytics" tabindex="-1" required ><span class="wpforms-image-choices-label">Big Data Analytics</span></label></li><li class="choice-4 depth-1 wpforms-image-choices-item"><label class="wpforms-field-label-inline" for="wpforms-8085-field_21_4" tabindex="0"><span class="wpforms-image-choices-image"><img src="https://www.xenonstack.com/wp-content/uploads/2020/07/cloud-security.png" alt="Cloud Security" title="Cloud Security"></span><input type="radio" id="wpforms-8085-field_21_4" class="wpforms-screen-reader-element" name="wpforms[fields][21]" value="Cloud Security" tabindex="-1" required ><span class="wpforms-image-choices-label">Cloud Security</span></label></li><li class="choice-5 depth-1 wpforms-image-choices-item"><label class="wpforms-field-label-inline" for="wpforms-8085-field_21_5" tabindex="0"><span class="wpforms-image-choices-image"><img src="https://www.xenonstack.com/wp-content/uploads/2020/07/data-science-ai.png" alt="Data Science and AI" title="Data Science and AI"></span><input type="radio" id="wpforms-8085-field_21_5" class="wpforms-screen-reader-element" name="wpforms[fields][21]" value="Data Science and AI" tabindex="-1" required ><span class="wpforms-image-choices-label">Data Science and AI</span></label></li><li class="choice-6 depth-1 wpforms-image-choices-item"><label class="wpforms-field-label-inline" for="wpforms-8085-field_21_6" tabindex="0"><span class="wpforms-image-choices-image"><img src="https://www.xenonstack.com/wp-content/uploads/2020/07/cloud-migration.png" alt="Cloud Migration" title="Cloud Migration"></span><input type="radio" id="wpforms-8085-field_21_6" class="wpforms-screen-reader-element" name="wpforms[fields][21]" value="Cloud Migration" tabindex="-1" required ><span class="wpforms-image-choices-label">Cloud Migration</span></label></li></ul></div><div id="wpforms-8085-field_23-container" class="wpforms-field wpforms-field-pagebreak" data-field-id="23"><div class="wpforms-clear wpforms-pagebreak-left"><button class="wpforms-page-button wpforms-page-next" data-action="next" data-page="1" data-formid="8085">Next</button></div></div></div><div class="wpforms-page wpforms-page-2 last " style="display:none;"><div id="wpforms-8085-field_25-container" class="wpforms-field wpforms-field-html form-popup-header-wrapper" data-field-id="25"><div id="wpforms-8085-field_25"><div class="form-popup-header"> <img src="https://www.xenonstack.com/images/wednesday-digitally-transform-popup-img.png" /> <div> <h2>How can we get in Touch</h2> <p>Fill the form and we will revert back to you soon.<p></div> </div></div></div><div id="wpforms-8085-field_20-container" class="wpforms-field wpforms-field-name col-12 col-sm-12 col-md-12 form-group" data-field-id="20"><label class="wpforms-field-label" for="wpforms-8085-field_20">Name <span class="wpforms-required-label">*</span></label><input type="text" id="wpforms-8085-field_20" class="wpforms-field-large wpforms-field-required" name="wpforms[fields][20]" placeholder="Name" required></div><div id="wpforms-8085-field_2-container" class="wpforms-field wpforms-field-email col-12 col-sm-12 col-md-12 form-group" data-field-id="2"><label class="wpforms-field-label" for="wpforms-8085-field_2">Email <span class="wpforms-required-label">*</span></label><input type="email" id="wpforms-8085-field_2" class="wpforms-field-large wpforms-field-required" name="wpforms[fields][2]" placeholder="Email" required></div><div id="wpforms-8085-field_3-container" class="wpforms-field wpforms-field-text col-12 col-sm-12 col-md-12 form-group" data-field-id="3"><label class="wpforms-field-label" for="wpforms-8085-field_3">Organization <span class="wpforms-required-label">*</span></label><input type="text" id="wpforms-8085-field_3" class="wpforms-field-large wpforms-field-required" name="wpforms[fields][3]" placeholder="Organization" required></div><div id="wpforms-8085-field_41-container" class="wpforms-field wpforms-field-hidden" data-field-id="41"><input type="hidden" id="wpforms-8085-field_41" name="wpforms[fields][41]" value="Wednesday Generic form"></div><div id="wpforms-8085-field_11-container" class="wpforms-field wpforms-field-pagebreak" data-field-id="11"><div class="wpforms-clear wpforms-pagebreak-left"></div></div></div></div><div class="wpforms-field wpforms-field-hp"><label for="wpforms-8085-field-hp" class="wpforms-field-label">Website</label><input type="text" name="wpforms[hp]" id="wpforms-8085-field-hp" class="wpforms-field-medium"></div><input type="hidden" name="wpforms[recaptcha]" value=""><div class="wpforms-submit-container" style="display:none;"><input type="hidden" name="wpforms[id]" value="8085"><input type="hidden" name="wpforms[author]" value="3"><input type="hidden" name="wpforms[post_id]" value="940"><button type="submit" name="wpforms[submit]" class="wpforms-submit om-trigger-conversion mon-btn" id="wpforms-submit-8085" value="wpforms-submit" aria-live="assertive" data-alt-text="Submitting..." data-submit-text="Submit">Submit</button></div></form></div> <!-- .wpforms-container -->
[wpforms id="8051"]
<div class="wpforms-container wpforms-container-full optin-monster-forms" id="wpforms-8051"><form id="wpforms-form-8051" class="wpforms-validate wpforms-form" data-formid="8051" method="post" enctype="multipart/form-data" action="/use-cases/smart-manufacturing/" data-token="16a13a3a79cf715a53eb12430b18f326"><noscript class="wpforms-error-noscript">Please enable JavaScript in your browser to complete this form.</noscript><div class="wpforms-page-indicator progress" data-indicator="progress" data-indicator-color="#72b239" data-scroll="1"><span class="wpforms-page-indicator-page-title" ></span><span class="wpforms-page-indicator-page-title-sep" style="display:none;"> - </span><span class="wpforms-page-indicator-steps">Step <span class="wpforms-page-indicator-steps-current">1</span> of 2</span><div class="wpforms-page-indicator-page-progress-wrap"><div class="wpforms-page-indicator-page-progress" style="width:50%;background-color:#72b239;"></div></div></div><div class="wpforms-field-container"><div class="wpforms-page wpforms-page-1 "><div id="wpforms-8051-field_10-container" class="wpforms-field wpforms-field-pagebreak" data-field-id="10"></div><div id="wpforms-8051-field_24-container" class="wpforms-field wpforms-field-html form-popup-header-wrapper" data-field-id="24"><div id="wpforms-8051-field_24"><div class="form-popup-header"> <h2>Build an AI-Driven Enterprise</h2> <p>Unlock the potential of AI at scale</p> </div></div></div><div id="wpforms-8051-field_21-container" class="wpforms-field wpforms-field-radio custom-radio-btn-wrapper wpforms-list-3-columns" data-field-id="21"><label class="wpforms-field-label wpforms-label-hide" for="wpforms-8051-field_21">Sevices <span class="wpforms-required-label">*</span></label><ul id="wpforms-8051-field_21" class="wpforms-field-required wpforms-image-choices wpforms-image-choices-modern"><li class="choice-1 depth-1 wpforms-image-choices-item"><label class="wpforms-field-label-inline" 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